By Juan José Aguilar Martin, José Antonio Yagüe Fabra
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3 coordinate systems CS1, CS2, CS3 associated with the axes of movement of the machine x, c, z respectively. 1 coordinate system associated with the tool CSR. 1 laser tracker coordinate system CSLT. The machine configuration XCFZ determines the placement of the LT on the rotary table associated with the movement of rotation axis around the z-axis. Meanwhile the reflector will occupy the position reserved for the tool (Fig 4). Fig. 4: Kinematic model of a machine with XCFZ configuration X LT R 1 (lt ) Rg (c) R(c) R( x) Z 0 Z R 1 ( z )T X R 1 ( x)(C0 C ) TLT (3) T represents the milling tool offset.
5. Results of test type 2 (55/2) Test Type 3. Transmission ratio 60/1 Table 6. Test Type 3 results (transmission ratio 60/1) Type 3 (60/1) Fi” [µm] Fr” [µm] fi” [µm] Roll tester Roll tester Roll tester A B C A B C A B C Mean 1 Worm Standard dev. 1 gear 1 Mean range 1 27,4 - 53,3 16,8 - 27,3 12,6 - 32,3 0,89 - 3,79 0,45 - 3,79 0,55 - 0,58 Mean 2 Worm Standard dev. 2 gear 2 Mean range 2 38,0 26,3 39,0 17,8 17,7 16,0 22,2 12,7 25,0 1,22 2,31 2,65 0,45 2,08 3,46 0,45 0,58 0,00 17,8 15,7 38,3 2,49 0,58 0,58 25,0 12,3 31,7 0,00 0,58 6,66 Mean 3 Worm Standard dev.
This measurement is used to settle the position of the master gear along the test (nominal distance between gear centres). An optic fibre HeNe laser encoder model RLE from supplier Renishaw composed of a laser unit of one axis RLU and a detector head RLD10 with nanometric resolution will be placed into the mobile carriage and the path respectively. In order to avoid Abbe error the position of the laser encoder should allow the measurement in the same movement direction of the system. The resolution of the laser encoder equipment is 10nm.
Advances in Manufacturing Systems: Mesic V by Juan José Aguilar Martin, José Antonio Yagüe Fabra